Manufacturing3D PrintingFDM (Fused Deposition Modeling)

FDM (Fused Deposition Modeling)

3D Printing

Melts plastic filament and deposits it layer by layer. The most common consumer 3D printing method.

How it works

  1. Filament feeds into heated nozzle (hotend)
  2. Plastic melts and extrudes through nozzle
  3. Nozzle moves in X/Y, deposits material on bed
  4. Bed drops (or nozzle rises) in Z
  5. Repeat layer by layer

Pros

  • Cheap machines and materials
  • Wide material selection
  • Easy to understand and troubleshoot
  • Large build volumes possible

Cons

  • Visible layer lines
  • Weaker in Z direction (layer adhesion)
  • Limited detail/resolution
  • Supports leave marks

Key settings

SettingWhat it does
Layer heightThinner = smoother but slower (0.1-0.3mm)
InfillInternal structure density (10-100%)
Print speedmm/s - faster = lower quality
TemperatureNozzle and bed temps, material dependent
RetractionPulls filament back to prevent stringing

When to use FDM

  • Functional prototypes
  • Large parts
  • When cost matters
  • Parts that need heat resistance (ABS, ASA)

When to use something else

  • Need smooth surface → SLA/SLS
  • Need fine detail → SLA
  • Need strength in all directions → SLS

Glossary

FDM · PLA · GCODE